Development
Many years of experience in the development and optimization of thermal management systems make us a reliable partner for tailor-made solutions. From the initial concept idea through simulation and prototyping to series production, we support our customers in every phase of product development.
Using state-of-the-art CAD software and simulation processes, we implement innovative concepts with precision. With the help of advanced 3D design tools, we develop high-precision components, optimize structures and ensure seamless integration into existing systems. Extensive tests and calculations ensure the highest quality, efficiency and performance. Our experts work closely with customers to meet individual requirements and transform innovative technologies into pioneering products.
Prototyping and Prototype Production
Our sample and prototype production enables us to turn innovative concepts into tangible solutions quickly and efficiently.
From initial design validation to testing under real conditions – we design and manufacture prototypes that provide an optimal basis for series development.
Close coordination with our customers as well as extensive tests and analyses guarantee rapid optimization and market readiness of new products.
Testing Competence
Our testing division plays a key role in the development and production of heat exchangers for the automotive and commercial vehicle industry. With state-of-the-art testing technology and comprehensive expertise, we ensure the highest quality and performance of our products.
By working closely with our development, production and quality assurance teams, we continuously optimize our solutions. In this way, we ensure that our heat exchangers always meet the highest standards and fulfill innovative requirements.
Fin Production
Fin production has been one of our core competencies since our foundation. Using the latest technology and the highest quality standards, we produce precisely manufactured fins in various shapes, geometries and dimensions – precisely tailored to your individual requirements.
Our highly developed manufacturing processes guarantee the consistently high quality and optimum performance of our fins for a wide range of applications.
Tube Production
We have specialized in the production of aluminium folding tubes since 2004 and use the most modern production technologies. Our camera-supported flux application ensures the highest quality and optimum conditions for perfect soldered joints.
Our aluminum collapsible tubes are available in various dimensions and designs and can be flexibly adapted to individual requirements. Thanks to continuous process optimization and strict quality controls, we offer durable and high-performance solutions for efficient heat transfer.
Core Mounting
Core mounting is a crucial process in the production of heat exchangers for automotive and commercial vehicle applications. We use manual and automated systems to produce both small and large series, ensuring maximum efficiency and process reliability. Precise positioning and connection of all components during core placement are essential to ensure low reject rates during CAB soldering. By using cutting-edge production technologies and strict quality controls, we ensure that our products meet the highest standards.
Depending on customer requirements, we rely on highly automated processes for maximum productivity or manual processes for customized solutions.
CAB Brazing of Aluminum Products
We have been experts in CAB (Controlled Atmosphere Brazing) for over 25 years and specialize in brazing cooling nets of all sizes. Thanks to our many years of experience, the most advanced system technology and comprehensive process control, we guarantee the highest quality and optimum brazed joints for efficient heat transfer.
We process high-quality aluminum alloys that have been specially developed for use in heat exchangers. These materials offer excellent thermal conductivity, high corrosion resistance and enable durable, high-performance cooling solutions for a wide range of applications.
Leak Testing
The leak test is a central component of our quality control and ensures that our cooling systems meet the high requirements for freedom from leaks and durability.
We use highly modern testing methods to test our products for the smallest leaks in order to guarantee maximum functional reliability.
Assembly of Cooling Modules
Our assembly of cooling modules ensures efficient and precise integration of all components for optimum thermal management.
From the pre-assembly of individual components to the final assembly of complete cooling systems, we offer customized solutions that meet the highest quality standards.
